SeFluid: News

Showing posts with label News_Post. Show all posts

29 April 2024

Fermentation Tank

Introduction of Fermentation Tank

Fermentation tanks are specialized equipment used in the production of alcoholic beverages, such as beer, wine, and spirits. These tanks are designed to facilitate the fermentation process, during which yeast converts sugars into alcohol and carbon dioxide.

There are several types of fermentation tanks, each with its own unique features and capabilities. Some common types include conical fermenters, cylindrical fermenters, and open-top fermenters. Conical fermenters are commonly used in the brewing industry due to their ability to separate sediment and trub (yeast and protein particles) from the beer. These tanks have a cone-shaped bottom that allows for easy removal of sediment and trub, making them ideal for producing clear, high-quality beer. Cylindrical fermenters, on the other hand, are more commonly used in winemaking and distilling.

These tanks are designed to maximize surface area contact between the liquid and the air, promoting oxygenation and flavor development. Open-top fermenters are often used in the production of sour beers and lambics, as they allow for the introduction of wild yeasts and bacteria that contribute to the unique flavors of these styles of beer. Regardless of the type of fermentation tank used, proper cleaning and sanitization are crucial to maintaining the quality and safety of the final product. Regular maintenance and inspection of the tank’s seals, gaskets, and other components are also necessary to ensure optimal performance and longevity.

As a leading manufacturer of fermentation tanks, SeFluid offers a wide range of products suitable for various applications. Our fermentation tanks are available in different sizes and configurations, including horizontal and vertical designs, and we offer customization options to meet specific customer requirements. With our extensive experience in the industry, we are committed to providing high-quality fermentation tanks that deliver reliable performance and long service life.

Working Principle of Fermentation Tank

Fermentation tanks work on the principle of converting sugar into alcohol and carbon dioxide through the action of yeast. During the fermentation process, the yeast consumes the sugar present in the liquid medium and produces alcohol and carbon dioxide as byproducts. The fermentation tank provides a controlled environment for this process to occur. It is typically made of stainless steel or other corrosion-resistant materials and is equipped with a variety of features to monitor and control the fermentation process.

These features may include temperature controls, agitation systems, and aeration systems, among others. Temperature control is particularly important, as the optimal temperature range for yeast activity varies depending on the type of beverage being produced. Agitation systems are used to mix the liquid medium and promote even distribution of the yeast throughout the tank. Aeration systems are used to introduce oxygen into the liquid medium, which helps to stimulate yeast growth and improve the overall quality of the final product.

Once the fermentation process is complete, the liquid medium is typically transferred to another tank for further processing, such as aging or blending. The spent yeast and other solids are removed from the tank using a variety of techniques, such as filtration or centrifugation.

Overall, fermentation tanks play a critical role in the production of alcoholic beverages, providing a controlled environment for the conversion of sugar into alcohol and carbon dioxide. By carefully controlling the fermentation process, manufacturers can produce high-quality beverages with consistent flavor.

Specification

Power: 9.0-48 kw
Capacity: 200-000L
Material: SS304, SS316
Weight: 80-800 kgs

Request for Quotation

Applications

Fermentation tanks, also known as bioreactors, have widespread applications across various industries where fermentation processes are essential. Here’s a list of some key applications:

Food Industry:
- Brewing: In the beer industry, fermentation tanks are used to convert sugars extracted from malted grains into alcohol and carbon dioxide by yeast.
- Wine Production: Wine fermentation tanks hold crushed grapes while yeast converts sugar into alcohol.
- Sourdough & Bread Making: For fermenting dough to create sourdough bread and other fermented baked goods.
- Cheese Production: Fermentation is involved in curdling milk and developing unique flavors in cheese varieties.
Pharmaceuticals and Biotechnology:
- Antibiotics Production: Many antibiotics like penicillin are produced through fermentation using microorganisms.
- Vaccine Production: Some vaccines require the growth and manipulation of viruses or bacteria in fermentation tanks.
- Biopharmaceuticals: The production of recombinant proteins such as insulin, monoclonal antibodies, and therapeutic enzymes involves cell culture fermentation.
Biofuels Industry:
- Ethanol Production: Large-scale ethanol for fuel is made by fermenting sugars from crops like corn or sugarcane.
- Biodiesel: Microbial oil can be produced through fermentation which can then be converted to biodiesel.
Chemicals Industry:
- Enzyme Production: Enzymes for industrial uses (e.g., detergents) are often produced via fermentation.
Agriculture and Animal Feed:
- Single Cell Protein (SCP): Certain types of animal feed include fermented products that are high in protein content.
Environmental Applications:
- Anaerobic Digestion: Fermentation tanks are used to break down organic waste materials to produce biogas, which can be used as an energy source.
Cosmetics: Fermentation is increasingly used to produce active ingredients for skincare and cosmetic products, harnessing the power of beneficial bacteria and yeasts.

In each of these applications, fermentation tanks provide a controlled environment for microorganisms to grow and carry out metabolic reactions under specific conditions of temperature, pH, nutrient supply, and aeration.

Request for Quotation

Talk To Us

We strongly recommend that you either click or scan the QR code below to talk directly with our sales engineers so that we can help you find the most suitable products for your application needs.

Messenger

Viber

Skype

NEWS

CONTACT US

No 10, Jinhai Rd, Hefei, China 201400
Phone: +86 156 6910 1862
Fax: +86 551 5843 6163
sales@sefluid.com

Tank Mixer

Introduction of Tank Mixer

Tank mixer is a mechanical device designed for effective blending and homogenization of fluids within large storage tanks. These mixers generally consist of a sturdy drive system connected to an impeller or agitator functioning inside the tank. They guarantee thorough mixing of liquids, suspensions, and slurries by initiating material movement, thus enhancing reactions, averting sedimentation, and preserving product uniformity. At SeFluid, we excel in crafting top-notch tank mixers tailored to a broad spectrum of process demands. Our mixers distinguish themselves through their outstanding durability, energy efficiency, and precise engineering. We focus on designing models that are user-friendly for maintenance and cleaning, while being fully customizable to accommodate various liquid viscosities and tank sizes. We produce our tank mixers using corrosion-resistant materials and strictly follow rigorous international safety norms such as ATEX and GMP, ensuring safe and reliable operation even under hazardous conditions. Our commitment to innovation leads us to integrate advanced control systems into our tank mixers, allowing for exact speed adjustment and optimum process outcomes. This unique combination of performance, dependability, and flexibility sets our tank mixers apart as a preferred choice for clients demanding the highest quality.

Working Principle of Tank Mixer

The working principle of a tank mixer involves a systematic approach to effectively blend and homogenize the contents within a storage tank. The core components include a motor-driven mechanism and a mixing element, typically an impeller or agitator, submerged in the tank's liquid content. When operational, the motor supplies power to rotate the impeller or agitator at a predetermined speed. The impeller's design determines the flow pattern it creates within the tank. For instance, axial flow impellers induce a horizontal flow pattern, radial flow impellers create a vertical circulation, and pitched blade turbines provide a more turbulent and omnidirectional mixing action. The rotating impeller generates a series of vortices and currents which force the liquid to move throughout the tank volume. This continuous motion ensures that any settled solids are suspended and mixed evenly into the liquid. In cases where multiple phases are present (e.g., solid particles in a liquid suspension), the mixer helps prevent settling by keeping the mixture homogeneous. In essence, tank mixers work by converting the mechanical energy from the motor into fluid motion, promoting efficient blending and reaction kinetics, and maintaining product consistency over time. Depending on the application, they can be adjusted to achieve gentle mixing or powerful agitation to break down lumps or disperse substances thoroughly. image of tank mixer - SeFluid

Specification

Power: 1.5-100 kw Capacity: 1.5-110 m³/h Material: SS304/SS316 RPM: 0-2930 Request for Quotation

Types of Tank Mixer

Tank mixers come in various types to address different mixing requirements across a wide range of industries. Here are some common types:

Propeller Mixers: These use a propeller-style impeller to create a rotational flow pattern, suitable for low to medium viscosity fluids. Propeller mixers can generate either laminar or turbulent flows depending on the pitch and diameter of the blades.
Paddle Mixers: Ideal for viscous products and dry bulk solids, paddle mixers use flat, broad blades to push and fold the materials. They are often used for blending powders, granules, or pastes.
Agitators: Agitators have several types of impellers, including turbine, anchor, helical ribbon, or pitched blade turbine. Turbine agitators generate high shear forces and are used for rapid blending, while anchor agitators create slow-moving, vertical currents ideal for suspending solids in liquids.
Static Mixers: Unlike dynamic mixers, static mixers don't rely on moving parts. Instead, they use a sequence of stationary elements within the tank to split, redirect, and recombine the flow streams for thorough mixing.
Jet Mixers: These mixers utilize high-velocity fluid jets to induce mixing. By injecting pressurized liquid into the tank, they create intense turbulence and promote rapid blending.
Magnetic Stirrers: Mainly used in laboratory settings, these mixers have a magnetic field generated outside the tank that rotates a magnetic stir bar inside, stirring the liquid contents.
Emulsifying Mixers: Specialized mixers designed for emulsions or dispersions feature high-shear mixing heads that can break down droplets or particles to extremely small sizes.

Each type of tank mixer is engineered to optimize specific mixing tasks, taking into account factors such as tank size, fluid properties, desired mixing intensity, and the nature of the process itself.

SeFluid's Advantages on Tank Mixer Manufacturing

SeFluid distinguishes itself in the manufacturing of tank mixers through a multitude of advantages that reflect its commitment to innovation, quality, and customization: 1. Advanced Engineering: SeFluid employs cutting-edge technologies in the design and construction of its tank mixers. This includes precision-engineered impellers and agitation systems that ensure optimal fluid dynamics for enhanced mixing efficiency. 2. Durability & Efficiency: The company uses high-quality materials to build robust mixers that withstand harsh chemical environments and resist corrosion. Additionally, SeFluid's tank mixers are known for their energy efficiency, reducing operational costs and environmental impact. 3. Customizability: Recognizing that each application requires a unique solution, SeFluid offers a wide range of customizable tank mixers to accommodate various viscosities, tank volumes, and process requirements. Clients can choose from different impeller types, mounting options, and control systems to match their specific needs. 4. Compliance & Safety: All SeFluid tank mixers comply with industry-leading safety standards, such as ATEX and GMP, ensuring safe operation in potentially explosive atmospheres and meeting strict pharmaceutical manufacturing guidelines. 5. Service & Support: SeFluid provides comprehensive pre-sales consultation, installation support, and post-sales maintenance services to ensure that their tank mixers deliver consistent, reliable performance throughout their lifespan. 6. Intelligent Controls: SeFluid integrates state-of-the-art control systems into its tank mixers, allowing users to monitor and regulate mixing speed and intensity accurately, further optimizing process outcomes. By combining these strengths, SeFluid establishes itself as a trusted partner for businesses seeking innovative, high-performance, and reliable tank mixing solutions.

Request for Quotation

Talk To Us

We strongly recommend that you either click or scan the QR code below to talk directly with our sales engineers so that we can help you find the most suitable products for your application needs.

Messenger

Viber

Skype

NEWS

CONTACT US

No 10, Jinhai Rd, Hefei, China 201400 Phone: +86 156 6910 1862 Fax: +86 551 5843 6163 sales@sefluid.com

24 April 2024

Reaction Tank

China made industrial reaction tank with customized design, high efficiency, quick delivery and strict quality control for various industries.

Introduction of Reaction Tank

Reaction tanks, also known as reaction vessels or reactors, are integral components in various industrial processes where chemical reactions take place. They serve as controlled environments for these reactions, ensuring optimal conditions for efficiency, safety, and product quality.

How Reaction Tank Works

A reaction tank is a crucial component in industrial processes where chemical reactions occur. Its primary function is to provide a controlled environment for these reactions, ensuring optimal conditions for efficiency, safety, and product quality. The following is an overview of how a reaction tank works:

Reactant Inclusion: The process begins with the introduction of reactants into the reaction tank. These reactants can be in liquid, solid, or gaseous form, depending on the specific reaction being carried out. Accurate measurement and dosing of the reactants are essential to achieve the desired stoichiometry and prevent unwanted side reactions.
Mixing and Agitation: Once the reactants are inside the tank, mixing and agitation mechanisms are employed to ensure homogeneous distribution and efficient interaction between the substances. This can be achieved through various methods, such as mechanical stirrers, impellers, baffles, or jet mixers. Proper mixing is crucial for enhancing reaction kinetics, improving heat transfer, and maintaining uniform temperature and concentration throughout the reaction mixture.
Temperature Control: Temperature is a critical parameter in most chemical reactions, as it directly affects reaction rates and product yields. Reaction tanks are often equipped with heating or cooling systems to maintain the desired temperature during the reaction process. Heating jackets, cooling coils, or internal heating elements can be used to adjust and control the temperature within the tank.
Pressure Control: Some reactions require specific pressure conditions to proceed efficiently or safely. Reaction tanks are designed to withstand the required pressure range and may incorporate features like pressure relief valves to manage and regulate internal pressure levels.
Monitoring and Control: Throughout the reaction process, various parameters such as temperature, pressure, pH, and reactant concentrations are continuously monitored and controlled using sensors, instruments, and automation systems. This ensures that the reaction proceeds according to the desired conditions and helps operators make necessary adjustments to optimize the process.
Reaction Progress: As the reaction progresses, the composition of the mixture inside the tank changes. Regular sampling and analysis of the reaction mixture help monitor the progress of the reaction, identify any deviations from the desired course, and make necessary adjustments to reactant feed rates, temperature, or other parameters.
Termination and Product Recovery: Once the reaction has reached the desired endpoint, the process is terminated, and the product is recovered from the reaction tank. This can involve separation techniques such as filtration, centrifugation, or distillation, depending on the nature of the product and any byproducts generated during the reaction.
Cleaning and Maintenance: After each use, reaction tanks must be thoroughly cleaned and inspected for any signs of wear or damage. Proper cleaning and maintenance procedures ensure the longevity and reliability of the equipment and prevent contamination in subsequent reactions.

In general, a reaction tank works by providing a controlled environment for chemical reactions to occur efficiently and safely. It facilitates the introduction and mixing of reactants, maintains optimal temperature and pressure conditions, monitors and controls reaction parameters, and enables product recovery and post-reaction cleaning. By understanding and optimizing the workings of a reaction tank, industries can enhance productivity, improve product quality, and maintain high levels of safety and environmental sustainability.

Functions of Reaction Tank

Reaction tanks are commonly used in various industrial processes, particularly in chemical engineering and wastewater treatment. These tanks serve several important functions depending on the specific application. Here are some common functions of reaction tanks:

Mixing: Reaction tanks are primarily used for mixing different substances or chemicals. They provide an environment where the reactants can be thoroughly blended to initiate and facilitate chemical reactions. Mixing ensures that the reactants come into contact with each other, allowing for efficient reaction kinetics.
Chemical Reactions: The main purpose of a reaction tank is to promote chemical reactions. It provides a controlled environment where reactants can interact and transform into desired products. The tank may contain catalysts, heat exchangers, or other additives to enhance the reaction rates or modify reaction conditions.
Temperature Control: Reaction tanks often incorporate temperature control mechanisms to maintain the desired reaction temperature. Heat transfer devices, such as coils or jackets, are commonly used to either heat or cool the contents of the tank. Temperature control is crucial for achieving optimal reaction rates, selectivity, and overall process efficiency.
Residence Time: Reaction tanks allow for a specific residence time, which refers to the duration for which the reactants remain in the tank. Residence time is critical for controlling the extent of reaction and achieving the desired conversion or yield. By adjusting the flow rate of reactants or the size of the tank, the residence time can be controlled.
Separation: In some cases, reaction tanks are used in conjunction with separation processes. After the chemical reaction occurs, the tank may be equipped with separation mechanisms like settling, filtration, or centrifugation to separate the desired products from unreacted materials or by-products.
pH Control: For reactions that are sensitive to pH, reaction tanks may include pH control systems. These systems monitor and adjust the pH level of the reaction mixture to maintain optimal reaction conditions. pH control is essential for achieving desired reaction rates, selectivity, and stability.
Safety and Containment: Reaction tanks are designed to ensure safety during chemical reactions. They are constructed using materials that are compatible with the reactants and can withstand the process conditions. Additionally, they may have safety features like pressure relief valves, venting systems, or emergency shutdown mechanisms to prevent accidents or release of hazardous substances.
Sampling and Analysis: Reaction tanks may include provisions for sampling the reaction mixture at various stages. These samples can be analyzed to monitor the progress of the reaction, determine reaction kinetics, or assess the quality of the products. Sampling and analysis help in process optimization and quality control.

It's important to note that the specific functions of a reaction tank can vary depending on the industry, application, and process requirements. The design and operation of reaction tanks are tailored to meet the specific needs of the chemical reaction or process being carried out.

SeFluid's Advantages on Manufacturing Reaction Tank

At SeFluid, we take pride in the numerous advantages we offer in the manufacturing of reaction tanks. With our extensive expertise and commitment to excellence, we provide exceptional solutions in this field. Here are some of the notable advantages that set us apart:

Customized Design: We excel in creating customized designs that precisely meet the unique requirements of our clients. We understand that every manufacturing process is distinct, and we work closely with our clients to tailor the reaction tank to their specific needs.
Engineering Expertise: Our team of experienced engineers possesses in-depth knowledge of reaction tank manufacturing. With expertise spanning various industries and applications, we provide valuable insights and recommendations to ensure optimal solutions that enhance efficiency and performance.
Quality Assurance: Quality is at the core of our manufacturing process. We adhere to rigorous quality control procedures at every stage, ensuring that the reaction tanks we deliver meet the highest standards. By utilizing advanced techniques and conducting thorough inspections, we guarantee reliable and durable tanks that consistently perform.
Advanced Materials: We understand the critical importance of selecting the most suitable materials for reaction tanks. Our expertise allows us to utilize advanced materials that are compatible with different manufacturing processes, offering resistance to corrosion, temperature fluctuations, and chemical reactions. This focus on material selection enhances the longevity and reliability of our tanks.
Safety Considerations: Safety is our utmost priority when it comes to manufacturing reaction tanks. We incorporate various safety features into our tank designs, including pressure relief valves, emergency shutdown systems, and proper venting mechanisms. These precautions protect personnel, equipment, and the environment from potential hazards.
Technological Innovation: Embracing technological advancements, we continuously improve our manufacturing processes. We stay updated with the latest industry trends and integrate innovative technologies into our tank designs. By leveraging automation, data analysis, and process optimization tools, we enhance efficiency, accuracy, and overall performance.
Timely Delivery and Support: We understand the importance of meeting project deadlines. Our team is dedicated to delivering our reaction tanks on time without compromising on quality. Additionally, we provide comprehensive after-sales support, including installation assistance, maintenance guidance, and responsive customer service. Our commitment ensures a smooth and satisfactory experience for our clients.

In conclusion, our advantages in manufacturing reaction tanks lie in our ability to offer customized designs, engineering expertise, unwavering commitment to quality, advanced material selection, focus on safety, technological innovation, and reliable customer support. These advantages make us a trusted partner for companies seeking high-quality and tailored reaction tank solutions.

Applications of Reaction Tank

Reaction tanks find applications in various industries and processes where chemical reactions or mixing of substances are required. Some common applications of reaction tanks include:

Chemical Manufacturing: Reaction tanks are extensively used in chemical manufacturing processes. They facilitate reactions such as polymerization, oxidation, reduction, esterification, and many others. These tanks provide controlled environments for the precise mixing of reactants and catalysts to produce desired chemical products.
Pharmaceutical Production: In pharmaceutical manufacturing, reaction tanks play a crucial role in producing various drugs and pharmaceutical intermediates. They enable controlled reactions for synthesis, purification, and isolation of active pharmaceutical ingredients (APIs). Reaction tanks are used for processes like crystallization, hydrolysis, fermentation, and drug formulation.
Petrochemical Industry: The petrochemical industry heavily relies on reaction tanks for the production of fuels, lubricants, polymers, and other petrochemical products. These tanks are used for processes like cracking, alkylation, isomerization, and polymerization, which involve complex chemical reactions and require precise control of reaction conditions.
Food and Beverage Processing: Reaction tanks are employed in the food and beverage industry for various processes. They are used for fermentation in the production of alcoholic beverages, dairy products, and baked goods. Reaction tanks are also utilized for blending, flavoring, and chemical reactions involved in the production of processed foods and beverages.
Water and Wastewater Treatment: In water and wastewater treatment plants, reaction tanks are used for various treatment processes. They facilitate chemical reactions for disinfection, pH adjustment, coagulation, flocculation, and precipitation of contaminants. These tanks help in removing impurities and ensuring the water or wastewater meets required quality standards.
Environmental Remediation: Reaction tanks play a role in environmental remediation processes, where they are used to treat contaminated soil or water. They facilitate chemical reactions such as oxidation, reduction, and precipitation to transform or remove hazardous substances, pollutants, or heavy metals from the environment.
Biotechnology and Biochemical Processes: Reaction tanks are vital in biotechnological and biochemical processes. They support fermentation processes for the production of biofuels, enzymes, antibiotics, and other bioproducts. These tanks provide optimal conditions for the growth of microorganisms or cell cultures and for the synthesis of desired compounds.
Mining and Metallurgical Processes: Reaction tanks are utilized in mining and metallurgical industries for processes such as leaching, extraction, and ore processing. They enable chemical reactions to dissolve valuable metals from ores or concentrates, separate impurities, and recover metals through precipitation or electrochemical processes.

These are just a few examples of the diverse applications of reaction tanks. The specific use and design of a reaction tank depend on the desired chemical reactions, process conditions, and industry requirements.

Sample Product A of Industrial Mixing Tank with Agitator | SeFluid

Sample Product B of Industrial Mixing Tank with Agitator | SeFluid

Sample Product C of Industrial Mixing Tank with Agitator | SeFluid

specification

Power

0.75-110 KW

Volume

0.03- 50000 L

Speed

Customized

Agitator Type

Top, Side, Bottom

Material

SS304, SS316, Carbon Steel

Temperature Control

Cooling, Heating, Insulation

Request for Quotation

Talk to us now !

We strongly recommend that you either click or scan the QR code below to talk directly with our sales engineers so that we can help you find the most suitable products for your application needs.