SeFluid: High Speed Disperser

Introduction of High Speed Disperser

High speed disperser is a type of mixer that can quickly and efficiently disperse solid particles or soluble solids in a liquid medium. It works by transferring energy from a rotating disc blade to the mixture, creating shear forces that break down the agglomerates and aggregates of the solids.

SeFluid's high speed disperser series is very suitable for high-speed mixing and processing of dispersion. The products are widely used in various industries, such as paints, coatings, inks, cosmetics, pharmaceuticals, and agrochemicals.

hydraulic high speed disperser | SeFluid

SPECIFICATION

Motor Power: 4-110kw
Max Speed: 1500rpm
Capacity: 200-7000 L/batch
Lifting Stroke: 700-1900mm

Dowload Catalogue

Principle of High Speed Disperser

The principle of a high speed disperser is based on the generation of high shear forces in a liquid medium. The disperser consists of a motor, a shaft, and a blade that rotates at high speeds to create a shearing and turbulence effect in the liquid medium.

When the blade rotates, it creates a vortex in the liquid medium, drawing in the materials to be dispersed. As the materials are drawn into the vortex, they are subjected to high shear forces generated by the blade. The high shear forces cause the materials to break apart and disperse in the liquid medium.

The disperser blade is designed to generate high shear forces by accelerating the materials to high velocities and then decelerating them rapidly. This creates a shearing effect that breaks down agglomerates and ensures uniform distribution of materials in the liquid medium.

The speed of the disperser blade can be adjusted to control the intensity of the shear forces. Higher speeds result in more intense shear forces, while lower speeds result in less intense shear forces.

High speed dispersers are often used in combination with other mixing equipment, such as tanks or vessels, to ensure efficient mixing and dispersion of materials. The liquid medium may also be heated or cooled to optimize the mixing process.

Feature of High Speed Disperser

Safe and Convenient Operation

Hydraulic cylinder for controlling working head's up/stop/down; Easy to clean, disassembly and replace the dispersing blade; Various blades for different mediums. Different clamping types (Belt Clamping, Manual Rotation Clamping, Pneumatic Clamping) for fixing tanks.

Higher Efficiency

SeFluid hydraulic high speed disperser series have a speed up to 2930rpm, and the linear velocity is over 20m/s. Our machines can rapidly disperse the powder in the liquid evenly. Due to its high shear forces, the material will be uniformly dispersed and formed a good suspension effect.

Various Installation Way

Multiple installation modes are available: Floor type, platform type and in tank type installation for options.

Wide Range of Specification Option

Explosion-proof type, vacuum type, multi-tanks type, co-axial type and dual-shaft type; Material can be SS304SS321 SS316SS316L.

Applications of High Speed Disperser

In the production process of many industries, high speed disperser is one of the essential equipment. Especially in paint, coating and chemical industries, It is widely used. Here are some application examples:

Paint and Coatings Industry

High-speed dispersers are extensively used in the production of paints, coatings, and pigments. They are used to disperse and blend the raw materials, such as pigments, fillers, binders, and solvents, to achieve a homogeneous and consistent mixture.

Adhesives and Sealants

High-speed dispersers are employed in the manufacturing of adhesives and sealants. They help disperse and mix various components, such as resins, solvents, fillers, and additives, to create a uniform adhesive or sealant formulation.

Cosmetics and Personal Care Products

High speed dispersers play a crucial role in the production of cosmetics and personal care products, including creams, lotions, gels, and emulsions. They are used to blend and disperse ingredients like oils, emulsifiers, thickeners, pigments, and fragrances, ensuring a smooth and consistent product texture.

Pharmaceuticals

In the pharmaceutical industry, high-speed dispersers are used for the preparation of suspensions, ointments, and creams. They help disperse active pharmaceutical ingredients (APIs), excipients, and other additives to achieve uniform distribution and enhance product stability.

Food and Beverage Industry

High-speed dispersers find applications in the food and beverage industry for mixing and blending various ingredients. They are used in the production of sauces, dressings, mayonnaise, dairy products, beverages, and more. These dispersers aid in achieving uniform texture, emulsification, and distribution of ingredients.

Chemical Industry

High-speed dispersers are widely used in the chemical industry for mixing and dispersing chemicals, resins, polymers, and additives. They facilitate the production of adhesives, resins, inks, dyes, and specialty chemicals, ensuring consistent and efficient blending. RELATED